Storonybabsky, Lopatyn and Sukhodoly business sites

Investment project for modernization and reorientation of the

Storonybabsky, Lopatyn and Sukhodoly business and alcohol storage sites of SOE “UKRSPYRT”

Name of business site

Storonybabsky business site

Place of location

80562, Lviv region, Busky district, Storonybaby village, Zavodska Str., 1

1. Core products

- Rectified ethanol

  

- Rectified pure grain ethanol

  

- Extra, potable alcohol

  

- lux, potable alcohol

  

2. Additional products

Wet distiller’s grain concentrate

  

Ester-fusel concentrate

  

Bioethanol

  

DDGS

  

СО2

  

3. Energy resources   

natural gas

natural gas (reserve)

coke-chemical  boiler fuel 

pellets

electrical power

electrical power

Name of business site

Lopatyn business site

Place of location

80261, Lviv region, Radekhivsky district, Lopatyn urban settlement, Zavodska Str.,11

1. Core products

- Rectified grain ethanol

  

- Rectified pure grain ethanol

  

- Extra, potable alcohol

  

- lux, potable alcohol

  

2. Additional products

Raw ethanol

  

DDG

  

3. Energy resources   

natural gas

natural gas

electrical power

electrical power

Name of business site

Sukhodoly business site

Place of location

80641, Lviv region, Brodivsky district, Sukhodoly village

1. Core products

- Rectified grain ethanol

  

- Rectified pure grain ethanol

  

- Extra, potable alcohol

  

- lux, potable alcohol

  

2. Additional products

Raw ethanol

  

DDG

  

3. Energy resources

natural gas

natural gas

electrical power

electrical power

The list and record of necessary equipment

Product name

Equipment

Description

Bioethanol

Automatic raw material sampling unit (Storonybabsky, Lopatyn and Sukhodoly business sites)

Improvement of the incoming raw material monitoring and quality control system in accordance with the requirements of the current legislation of Ukraine.

Raw material preparation and thermal fermentative treatment  unit (Storonybabsky, Lopatyn and Sukhodoly business sites)

Application of the technique of starch fermentative hydrolysis in wort at a temperature of 90-95°C at Myshkovychi business site. Increase in the size of the fermentative treatment apparatus, replacement of outdated pipelines, shut-off valves and pumping equipment. Increase in the workshop productivity by 30-50%.

Wort fermentation unit (Storonybabsky, Lopatyn and Sukhodoly business sites)

Generation of alcohol fermentable wort with alcohol contents of 14.0-14.5%. Increase in volumes of fermenters, replacement of outdated pipelines, shut-off valves and pumping equipment. Installation of modern alcohol-separating devices. Increase in the workshop productivity by 30-50%. 

Raw alcohol acceptance and storage unit (Storonybabsky business site)

Tanks for storage of raw alcohol received from other business sites, with capacity of 300 m3.

Brew-purification unit (Storonybabsky, Lopatyn and Sukhodoly business sites)

Assembly of energy-efficient single-column brew-purification plants, productivity: Sukhodoly, Lopatyn business site – 16 tons / day, Storonybabsky business site – 48 tons / day.

Alcohol dehydration  unit (Storonybabsky business site)

Application of technique of molecular zeolite-filled sieves–absorbers. The plant is provided with raw alcohol from Storonybabsky, Lopatyn and Sukhodoly business sites

Cooling tower (Storonybabsky business site)

Cooling of used cooling water from the technological cycle with air from the environment. Provides a 80% reduction in the use of water from surrounding reservoirs.

Raw alcohol production unit (Storonybabsky business site)

Additional heat-exchange equipment for the withdrawal of raw alcohol from the cycle of brew purification - dehydration  of the Storonybabsky business site. Provides diversification of production. Productivity - 48 tons / day

Electronic finished product recording (Storonybabsky, Lopatyn and Sukhodoly business sites)

Improvement of the raw alcohol and finished product circulation monitoring system in accordance with the requirements of the current legislation of Ukraine.

Building and assembly costs (Storonybabsky, Lopatyn and Sukhodoly business sites)

Assembly of new production sites and bearing structures for brew  purification and dehydratation equipment  

Finished product quality control unit

Fitting of the production laboratory of Storonybabsky business site) with devices for analysis of bioethanol and bioethanol-based products

(Storonybabsky business site)

Solid fuel boiler (Storonybabsky business site)

Installation of a new boiler operating on wood raw material pellets. The boiler effectiveness will be 10 tons of steam per hour

(Сторони-бабське МПД)

The carbon dioxide compression and liquefaction unit

Preliminary purified carbon dioxide is supplied to high pressure compressors without lubrication of cylinders. After compression to a liquid state, CO2 is delivered for cooling.

 

Dehydratation unit

Exudation of residual moisture by means of absorption

 

Unit for final removal of residual impurities

Adsorption by activated carbon is used for removal of aromatic residues. The total capacity of the plant is 1.5 tons of liquefied СО2 / h

 

Liquefied СО2  storage and dispatch unit

Installation of special tanks for handling of substances under high pressure. The tank capacity will be 250 m3. Installation of the apparatus for loading of liquefied СО2 in transport tanks.

DDG

Distiller’s grain decantation unit

The separator-decanter is intended for the separation of distiller’s grain in two streams: cake (a condensed mixture of destarched grain with solids content of 38-35%) and decantate (a liquid phase of finely dispersed water-dissolved solids, СР – 3.0-3.5 %)

(Lopatyn and Sukhodoly business sites)

Dryer in pseudoliquid layer

Equipment for drying of the resulted cake to a moisture content of about 11%. The unit’s effectiveness is 11 tons per day.

 

Packing unit

Equipment for packing of received feed additive DDG in 50 - 40 kg polyethylene bags

DDGS

Distiller’s grain decantation unit

The separator-decanter is intended for the separation of distiller’s grain in two streams: cake (a condensed mixture of destarched grain with solids content of 38-35%) and decantate (a liquid phase of finely dispersed water-dissolved solids, СР – 3.0-3.5 %)

(Storonybabsky business site)

Decanter vacuum vaporization unit

Evaporating unit with cascade pressure reduction in evaporators. Provides recuperative heating of each subsequent stage of vaporization due to the heat of the previous one. Increases the solids content up to 30-32%.  

 

Dryer in pseudoliquid layer

Equipment for drying of the resulted cake to a moisture content of about 11%. The unit’s effectiveness is 48 tons per day.

 

Packing unit

Equipment for packing of received feed additive DDG in 50 - 40 kg polyethylene bags

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