Marylivka and Borschivsky business sites

Investment project for modernization and reorientation of the

Marylivka and Borschivsky business and alcohol storage sites of SOE “UKRSPYRT”

Name of business site

Marylivka business site

Place of location

48543, Ternopil region, Chortkivsky district, Nagiryanka village

1. Core products

- Rectified grain ethanol

  

- Pure grain ethanol

  

- Extra, potable alcohol

  

- Lux, potable alcohol

  

-“Pshenychna Slyoza”, potable alcohol

  

2. Additional products

Raw ethanol

  

Bioethanol

  

DDGS

  

3. Energy resources   

natural gas

natural gas (reserve)

electrical power

pellets

-

electrical power

Name of business site

Borschivsky business site

Place of location

Ternopil region, Borschivsky district, Borschiv city, Sichovykh Striltsiv Lane, 2.

1. Core products

- Rectified ethanol

  

2. Additional products

Raw ethanol

  

DDG

  

3. Energy resources

natural gas

natural gas (reserve)

electrical power

pellets

-

electrical power

The list and record of necessary equipment

Product name

Equipment

Description

Bioethanol

Automatic raw material sampling unit (Marylivka and Borschivsky business sites)

Improvement of the incoming raw material monitoring and quality control system in accordance with the requirements of the current legislation of Ukraine.

Wort fermentation unit

Generation of alcohol fermentable wort with alcohol contents of 14.0-14.5%. Increase in volumes of fermenters, replacement of outdated pipelines, shut-off valves and pumping equipment. Installation of modern alcohol-separating devices. Increase in the workshop productivity by 30-50%.

Raw alcohol acceptance and storage unit

Tanks for storage of raw alcohol received from other business sites, with capacity of 300 m3.  

Brew-purification unit

Assembly of energy-efficient single-column brew-purification plants, productivity – 72 tons / day.

Alcohol dehydration  unit

Application of technique of molecular zeolite-filled sieves–absorbers. The plant is provided with raw alcohol from Marylivka and Borschivsky business sites

Repair of existing cooling tower

Cooling of used cooling water from the technological cycle with air from the environment. Provides a 80% reduction in the use of water from surrounding reservoirs.

Electronic finished product recording (Marylivka and Borschivsky business sites)

Improvement of the raw alcohol and finished product circulation monitoring system in accordance with the requirements of the current legislation of Ukraine.

Building and assembly costs

Assembly of new production sites and bearing structures for brew  purification and dehydratation equipment

Finished product quality control unit

Fitting of the production laboratory with devices for bioethanol analysis

Solid fuel boiler (Marylivka and Borschivsky business sites)

Installation of a new boiler operating on wood raw material pellets. The boiler effectiveness will be 16 tons of steam per hour

DDGS(Marylivka business site)

Distiller’s grain decantation unit

The separator-decanter is intended for the separation of distiller’s grain in two streams: cake (a condensed mixture of destarched grain with solids content of 38-35%) and decantate (a liquid phase of finely dispersed water-dissolved solids, СР – 3.0-3.5 %)

Decanter vacuum vaporization unit

Evaporating unit with cascade pressure reduction in evaporators. Provides recuperative heating of each subsequent stage of vaporization due to the heat of the previous one. Increases the solids content up to 30-32%.  

Dryer in pseudoliquid layer

 Equipment for drying of the mixture of resulted cake of distiller’s grain decanter concentrate to a moisture content of about 11%. The unit’s effectiveness is 48 tons per day.

Packing unit

Equipment for packing of received feed additive DDG in 50 - 40 kg polyethylene bags

DDG (Borschivsky business site)

Distiller’s grain decantation unit

The separator-decanter is intended for the separation of distiller’s grain in two streams: cake (a condensed mixture of destarched grain with solids content of 38-35%) and decantate (a liquid phase of finely dispersed water-dissolved solids, СР – 3.0-3.5 %)

Dryer in pseudoliquid layer

   Equipment for drying of the resulted cake to a moisture content of about 11%. The unit’s effectiveness is 11 tons per day.

Dryer in pseudoliquid layer

   Equipment for drying of the resulted cake to a moisture content of about 11%. The unit’s effectiveness is 11 tons per day.

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