Karavany business site

Investment project for modernization and reorientation of the

Karavany business and alcohol storage site of SOE “UKRSPYRT”

Name of business site

Karavany business site

Place of location

62436, Kharkiv region, Kharkivsky district, Karavany village

1.       Core products

- Rectified grain ethanol

  

- lux, potable alcohol

  

2. Additional products

Carbon dioxide

  

Fusel oil

  

Ethanol heads

  

Native distiller’s grain

  

DDG

  

3. Used energy resources

natural gas

natural gas (reserve)

electrical power

electrical power

-

pellets

The list and record of necessary equipment

Product name

Equipment

Description

Rectified ethanol

Automatic raw material sampling unit

Improvement of the incoming raw material monitoring and quality control system in accordance with the requirements of the current legislation of Ukraine.

Raw material preparation and thermal fermentative treatment  unit

Application of the technique of starch fermentative hydrolysis in wort at a temperature of 90-95°C. Increase in the size of the fermentative treatment apparatus, replacement of outdated pipelines, shut-off valves and pumping equipment. Increase in the workshop productivity by 30-50%.

Wort fermentation unit

Replacement of outdated pipelines, shut-off valves and pumping equipment. Installation of modern alcohol-separating device.

Brew-purification unit

Installation of energy-efficient recuperative heat exchangers, replacement of outdated units and pipelines. Reduction of energy costs by 20-25%.

Electronic finished product recording

Improvement of the raw alcohol and finished product circulation monitoring system in accordance with the requirements of the current legislation of Ukraine.

Solid fuel boiler

Installation of a new boiler operating on wood raw material pellets. The boiler effectiveness will be 10 tons of steam per hour

DDG

Distiller’s grain decantation unit

The separator-decanter is intended for the separation of distiller’s grain in two streams: cake (a condensed mixture of destarched grain with solids content of 38-35%) and decantate (a liquid phase of finely dispersed water-dissolved solids, СР – 3.0-3.5 %)

Dryer in pseudoliquid layer

   Equipment for drying of the resulted cake to a moisture content of about 11%. The unit’s effectiveness is 11 tons per day.

Packing unit

Equipment for packing of received feed additive DDG in 50 - 40 kg polyethylene bags

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