Khorostkiv and Kobylovoloky business site

Investment project for modernization and reorientation of the

Khorostkiv and Kobylovoloky business and alcohol storage sites of SOE “UKRSPYRT”

Name of business site

Khorostkiv business site

Place of location

48240, Ternopil region, Gusyatynsky district, Khorostkiv city, Nezalezhnosti Str., 21

Name of business site

Kobylovoky business site

Place of location

48164, Ternopil region, Terebovlyansky district, Kobylovoky village

1. Core products

- Rectified ethanol

 

 

2. Additional products

Raw ethanol

 

 

DDG

 

 

3. Energy resources 

natural gas

natural gas

electrical power

electrical power

The list and record of necessary equipment

Product name

Equipment

Description

Bioethanol

Automatic raw material sampling unit (Kobylovoloky business site)

Improvement of the incoming raw material monitoring and quality control system in accordance with the requirements of the current legislation of Ukraine.

Raw material preparation and wort fermentation unit (Khorostkiv business site)

Installation of an electronic system for weighing of molasses, replacement of capacitive equipment of the preparation of molasses for fermentation. Installation of automatic molasses preparation control unit. Accumulation of “main” fermenters. Installation of remote cooling circuits of “main” fermenters, replacement of outdated pipelines, shut-off valves and pumping equipment. Generation of alcohol fermentable wort with alcohol contents of 11.5-12.0%. Increase in the workshop productivity by 35%.

Raw alcohol acceptance and storage unit (Khorostkiv business site)

Tanks for storage of raw alcohol received from other business sites, with capacity of 150 m3.

PMA acceptance and storage unit

Tanks for storage of PMA, with capacity of 150 m3.

Brew-purification unit (Khorostkiv business site)

Assembly of energy-efficient single-column brew-purification plant at Khorostkiv business site with productivity of 72 tons / day.

Alcohol dehydration  unit (Khorostkiv business site)

Application of technique of molecular zeolite-filled sieves–absorbers. The plant is provided with raw alcohol from Khorostkiv and Kobylovoloky business sites.

Cooling tower (Khorostkiv business site)

Cooling of used cooling water from the technological cycle with air from the environment. Provides a 80% reduction in the use of water from surrounding reservoirs.

Electronic finished product recording (Khorostkiv and Kobylovoloky business sites)

Improvement of the raw alcohol and finished product circulation monitoring system in accordance with the requirements of the current legislation of Ukraine.

Finished product quality control center

Organization of reference analytical center for quality control of bioethanol and bioethanol-based fuel products as part of  Khorostkiv business site

(Storonybabsky business site)

 Brew methanation unit (Khorostkiv business site)

Installation of equipment for the accumulation of distiller’s grains, re-fitting of existing capacitive equipment into biogas reactors, installation of an additional biogas reactor, gas holder and system of biogas supply to the boiler house of Khorostkiv business site

DDG (Kobylovoloky business site)

Distiller’s grain decantation unit

The separator-decanter is intended for the separation of distiller’s grain in two streams: cake (a condensed mixture of destarched grain with solids content of 38-35%) and decantate (a liquid phase of finely dispersed water-dissolved solids, СР – 3.0-3.5 %)

Dryer in pseudoliquid layer

Equipment for drying of the resulted cake to a moisture content of about 11%. The unit’s effectiveness is 11 tons per day.

Packing unit

Equipment for packing of received feed additive DDG in 50 - 40 kg polyethylene bags

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